BROUGHT TO YOU BY PMMI MEDIA BRANDS:
2026
Edition
E-commerce
Innovations Report
From The Editors
Welcome to the 2026 Packaging World/Healthcare Packaging/ProFood World Innovations Report.
This second-year report showcases standout packaging and processing equipment and materials spotted by PMMI Media Group editors at PACK EXPO Las Vegas, held September 29–October 1, 2025.
Editors highlight the defining features of each new product and capture videos of the innovations in action on the show floor. What follows is an organized, category-by-category look at the most noteworthy and genuinely new solutions drawn from hundreds of booth visits, and curated through decades of combined editorial experience.
Participating editors included:
- Matt Reynolds, Chief Editor, Packaging World
- Liz Cuneo, Editor in Chief, Healthcare Packaging
- Derrick Teal, Editor in Chief, ProFood World
- Anne Marie Mohan, Senior Editor, Packaging World
- Lilián Robayo Páez, Editor in Chief, Mundo EXPO PACK
- Silvia Gamba, Assistant Editor, Mundo EXPO PACK
- Casey Flanagan, Associate Editor, ProFood World
- Sean Riley, Editor in Chief, OEM Magazine
- Pat Reynolds, Contributor, Packaging World
- Rick Lingle, Contributor, Packaging World
E-commerce
Introduction
The E-Commerce Boom
E-commerce packaging must meet a complex mix of requirements—protecting products during transit, minimizing environmental impact, and reinforcing brand identity—all while optimizing cost and logistics efficiency. The latest trends and innovation highlight how brands and packaging suppliers are adapting to new market realities. From right-sized packaging and return-ready designs to advances in sustainable materials, automation, and digital customization, the industry is responding with technologies that balance performance, sustainability, and consumer appeal.
E-commerce
Innovations Report
Bag/Pouch/Wrap
Nordic Cold Chain
GLP-1 mailer
Space Savings
The mailer ships flat and is vaccuum sealed to take up less warehouse space.
Patient Safe
The mailers maintain the 2°C–8°C range.
New materials and data-enabled designs are making cold chain shippers smarter, lighter, and more sustainable — without compromising performance.
Liz Cuneo
Editor-in-Chief, Healthcare Packaging
GLP-1 mailer
Nordic Cold Chain
The first cold chain packaging designed and tested specifically for GLP-1 shipments.
GLP-1 mailer
Nordic Cold Chain
Key Features
Helps to reduce warehouse space instead of using a cooler that takes up a lot of space, these mailers ship flat and keep the GLP-1 in the 2°C–8°C range. Maintaining this range from storage to patient delivery is critical for safety and efficacy.
Fast Changeover
Smart HMI
High Speed
Operator Friendly
Packsize
X5 Nozomi
Full-Color, Right-Sized Cases
Produces up to 600 digitally printed cases per hour, each customized in size, graphics, and data for on-demand fulfillment.
Print and Pack Integration
Combines EFI’s Nozomi inkjet printing with Packsize’s on-demand case-erecting to streamline e-commerce packaging and branding.
The X5 Nozomi redefines on-demand packaging, producing right-sized, full-color boxes that merge digital printing with sustainability and speed in a single automated line.
Matt Reynolds
Chief Editor, Packaging World
X5 Nozomi
Packsize
Smart Scaling software adapts a single case design across multiple sizes, enabling true 1:1 marketing and variable data printing.
PackNet integration connects order data and production analytics for seamless automation from job induction to labeling.
X5 Nozomi
Packsize
Key Features
BEGIN SPONSORED CONTENT
CTM Labeling Systems
3600a-PA
CTM’s 3600a-PA can improve your labeling process
Discover how the 3600a-PA precisely labels packages at multiple application points. See the applicator in action and learn about its features. The 3600a-PA is the ideal solution for all your labeling needs.
3600a-PA, ideal for E-Commerce
Allows for labels up to 7.1 inches wide and prints DPI resolutions of 205, 305, and 600.
3600YT, servo printer applicator
Built to last, and excels at highspeed applications for products with variable heights.
360a Model Y Label Applicator
The 360a Model Y label applicator is configurable as a merge, blow-on, or tamp-blow.
END SPONSORED CONTENT
Fast Changeover
Smart HMI
High Speed
Operator Friendly
Packsize
X5 Nozomi
Full-Color, Right-Sized Cases
Produces up to 600 digitally printed cases per hour, each customized in size, graphics, and data for on-demand fulfillment.
Print and Pack Integration
Combines EFI’s Nozomi inkjet printing with Packsize’s on-demand case-erecting to streamline e-commerce packaging and branding.
The X5 Nozomi redefines on-demand packaging, producing right-sized, full-color boxes that merge digital printing with sustainability and speed in a single automated line.
Matt Reynolds
Chief Editor, Packaging World
X5 Nozomi
Packsize
Smart Scaling software adapts a single case design across multiple sizes, enabling true 1:1 marketing and variable data printing.
PackNet integration connects order data and production analytics for seamless automation from job induction to labeling.
X5 Nozomi
Packsize
Key Features
BEGIN SPONSORED CONTENT
Wexxar Bel
BEL 300
Keep Lines Running Without Manual Changeovers
Automatically adjusts to varying case sizes to deliver reliable, uninterrupted operation. The BEL 300 supports steady throughput while reducing operator involvement and changeover-related downtime.
Eliminating Manual Changeovers
BEL 300 adapts in real time to varying case dimensions, while reducing operator intervention.
Simplify High-Mix Packaging
Reduces changeovers, operator intervention, and line complexity in fast-moving, high-mix operations.
Eliminate Changeover Downtime
Keeps production flowing without adjustments, maximizing uptime in variable case operations.
END SPONSORED CONTENT
Operator Friendly
Fast Changeover
For Contract Packagers
Operator Friendly
Wexxar Bel (ProMach)
BEL300 Automatic Random Tape Sealer
Random Case Ready
Automatically measures and seals mixed case sizes on the fly, with no manual setup or interruption between runs.
Compact, High Throughput
Processes up to 25 cases/min in a small footprint, reducing labor while boosting fulfillment efficiency.
BEL300 Automatic Random Tape Sealer
Wexxar Bel (ProMach)
Independent folding and sealing sections adjust instantly for consistent tape application on every case.
Ideal for e-commerce, fulfillment, and co-packing lines handling multiple SKUs and box styles in sequence.
BEL300 Automatic Random Tape Sealer
Wexxar Bel (ProMach)
Key Features
The random case sealer automates sealing for mixed-size cases, measuring and adjusting to each box in real time. Capable of 25 cases/min, it features independent folding and sealing sections, boosting speed, consistency, and labor efficiency in fulfillment operations.
E-commerce
Innovations Report
Feeding/ Inserting
Fast Changeover
For Contract Packagers
Operator Friendly
Robotic
Small Footprint
Schmalz
mGrip Finger Grippers
Delicate Handling
The pneumatic finger grippers are adaptable and sensitive for gripping a wide range of delicate, variably shaped, small, or hard-to-grip products.
Hygienic Design
An IP69K design means the grippers are suitable for the direct handling of food products.
As e-commerce and mixed-SKU packaging grow, the mGrip grippers give automation the flexibility to handle everything from delicate food items to irregularly shaped products with ease.
Anne Marie Mohan
Senior Editor, Packaging World
mGrip Finger Grippers
Schmalz
The modular EOAT ecosystem features a wide range of configuration options, a unique finger geometry, and a variety of finger sizes.
At PACK EXPO, the mGrip was coupled with a cobot. The grippers are designed specifically for this style of robot, as well as for use with lightweight industrial robots.
mGrip Finger Grippers
Schmalz
Key Features
The modular gripper, which can be custom-built with no tools or special engineering required, has a workpiece width up to 300 mm, can handle up to a 10-kg payload, and operates at speeds to 120 picks/min, depending on the application.
Robotic
Small Footprint
ShipfromStores
Robotic Mailer Stuffer
"Stuart the Stuffer"
First-of-a-kind automated solution opens, fills, and seals plastic or paper padded mailers that have a removable peel & seal strip.
Rx Adaptable
System can be adapted to load pharmaceutical bottles.
Robotics that permit customers to reallocate personnel performing a repetitive task find a new application with padded mailer opening, insertion, and sealing for direct-to-consumer shipments.
Rick Lingle
Contributing Editor
Robotic Mailer Stuffer
ShipfromStores
First-of-its-kind robotic system that offers simple, easy-to-use controls opens, fills, and seals padded mailers that have a removable peel & seal strip.
Robotic Mailer Stuffer
ShipfromStores
Key Features
"Stuart the Stuffer" loads a variety of padded mailer sizes at a rate of 8 to 10 per minute. Offers a simple control system with restricted access settings.
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E-commerce
Innovations Report
Digital Transformation
Robotic
Smart HMI
For Contract Packagers
AFA Systems
Novel use of AMR systems
"Superfilment" Driven by Siemens
Cases erected by an AFA gantry robot are carried by AMR unit to a robotic loading area that is fed totes of mixed cartons by a second AMR unit.
E-Comm and Fulfilment
Packagers engaged in E-Comm or fulfilment will find this system ideal for putting mixed products into a case.
Siemens' software is flexible enough to adapt to the customer's process rather than the customer having to adapt to the software.
Pat Reynolds
Contributing Editor
Novel use of AMR systems
AFA Systems
Expanded use of Autonomous Mobile Robots continues to reshape packaging lines of tomorrow.
Seen here is one of two AMR units, which carries empty cases to a robotic case loader.
Novel use of AMR systems
AFA Systems
Key Features
How flexible software and AMRs combined can boost productivity in E-Comm and fulfilment settings.
E-commerce
Innovations Report
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E-commerce
Innovations Report
Protective/Transport Packaging
Sustainable / Recyclable
Small Footprint
Cabka
CabCube 4840 Reusable Foldable Container
Access and Load Protection
The CabCube 4840 features a two-piece C-belt foldable structure that facilitates access and protects the load, optimizing warehouse-to-store handling.
Sustainable Design
Made from recycled plastic, with fully recyclable base and lid, it offers a reusable and sustainable solution that helps reduce logistical waste.
CabCube 4840 combines ergonomic design and sustainability to optimize logistics flow, reduce return space, and make store operations more agile and secure.
Silvia Gamba
Assistant Editor, Mundo EXPO PACK
CabCube 4840 Reusable Foldable Container
Cabka
Its foldable design with reinforced base supports heavy loads, saves space, and its lid with hooks simplifies handling and operations.
CabCube 4840 Reusable Foldable Container
Cabka
Key Features
The CabCube 4840 collapsible container connects every stage of the logistics process: distribution centers, in-store storage, and sales floor. Its design and front opening facilitate unloading and compact return for reuse.
Operator Friendly
Monoflo International
SO 6040 Automation Containers
Dual Purpose
The new SO 6040 footprint container can function as a tray, thanks to its optional lifter plate, offering flexibility for automation and system integration operations.
Easy Operation
Offered in 120, 150, and 180 mm footprints, the SO 6040 allows easy lifting and picking of products, simplifying order preparation and transfer to the end user.
A smart solution that adapts to both containers and trays, making automated systems more efficient and versatile.
Silvia Gamba
Assistant Editor, Mundo EXPO PACK
SO 6040 Automation Containers
Monoflo International
The SO 6040 functions as a standard container through the system and easily transitions into a tray when products need to be accessed or removed.
SO 6040 Automation Containers
Monoflo International
Key Features
The SO 6040 is a versatile container and tray in 120, 150, and 180 mm footprints. It moves seamlessly through automation systems, supports easy order picking with a nine-pin lifter plate, and adapts to SKUs needing an intermediate handling solution.
For Contract Packagers
ORBIS and Menasha Packaging
Disruptive platforms for the supply chain
Streamline The Supply Chain
These disruptive platforms help brands to streamline their supply chain from inbound shipments, retail execution, distribution/fulfillment and retail delivery.
Standout Retail Experience
These solutions optimize logistics: from shipment management, primary and secondary packaging, promotional materials, and distribution to retail or e-commerce.
These platforms — including Odyssey Pallets, OpteBulk Systems, and new capabilities within the Amazon Transparency program — feature advanced variable data printing for brand protection.
Lilian Robayo
Editor in Chief - Mundo EXPO PACK
Disruptive platforms for the supply chain
ORBIS and Menasha Packaging
Among solutions to optimize supply chain for CPGs are seamless incorporation of transparency codes into packaging through advanced variable data printing.
Disruptive platforms for the supply chain
ORBIS and Menasha Packaging
Key Features
ORBIS and Menasha Packaging offer an integrated portfolio of solutions including data driven retail display design and execution that help CPG win off-shelf with promotional or everyday display solutions.
Sustainable / Recyclable
Energy Efficient
Paccurate
Packing Control System
Reduces Waste
Paccurate helps shippers make better packaging decisions that reduce waste.
Efficient
It provides complete control over how every order is packed.
Efficient packing saves money, materials, and the environment.
Liz Cuneo
Editor-in-Chief, Healthcare Packaging
Packing Control System
Paccurate
Paccurate works with automation companies, warehouses, etc. with the goal of reducing waste and cost in the supply chain.
Packing Control System
Paccurate
Key Features
The Packing Control System is a cartonization engine that ensures properly packed boxes to reduce cost and waste.
E-commerce
Innovations Report
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E-commerce
Innovations Report
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Our Editors
Matt Reynolds
Chief Editor
Packaging World
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Anne Marie Mohan
Senior Editor
Packaging World
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Elisabeth Cuneo
Editor in Chief
Healthcare Packaging
Derrick Teal
Editor in Chief
ProFood World
Sean Riley
Editor in Chief
OEM Magazine
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Lilián Robayo Páez
Editor in Chief
Mundo EXPO PACK
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Silvia Gamba
Editor
Mundo EXPO PACK
Casey Flanagan
Associate Editor
Packaging World
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Patrick Reynolds
Contributor
Packaging World
Rick Lingle
Contributor
Packaging World
We'd love to hear your feedback!
editors@pmmimediagroup.com
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